Emulsol Emulcut Bio is a Bio -Degradable Soluble Cutting Oil (Metal working Fluids) which meets the end users requirements having maximum lubricity with high performance on the jobs, added with environmental cleanliness for a multi operational requirements of the Customer viz. Aluminum, Cast Iron and different types of mild steel and stainless Steel materials. It gives a longer sump life. Excellent performance for ferrous and non-ferrous metals and stable emulsion in hard water, with 800-1000ppm. Mixing of water ratio is 1:20; 1:50 depends on your operations. Our product meets IS 1115 – 1986 specification
Advantages
- Better lubricity & longer sump life
- Excellent corrosion, production & PH stability
- No Monday morning odour & low foaming
- Minimized tramp oil rejection
- Better tool life & cost saving
- Excellent washability & machine maintenance free
Direction for usage
- Emulcut Bio, The recommended concentration for medium machining is 4 – 6% and for heavy duty it is 7 to 11%. For grinding jobs it should be 4 to 5 %.
- Clean the sump while charging fresh emulsion
- The preparation of emulsion to be done before pouring into the sump
- The Refractometer reading to be maintained between 4 to 5%
Certificate of Analysis for EMULSOL EMULCUT BIO
| DESCRIPTION | METHOD | SPECIFICATION |
| Appearance | Visual | Clear Amber Liquid |
| Density @ 29.5°C | Internal | 0.86 – 0.89 |
| pH @ 5% in 10 ppm | Min 9.0 | 9.2 |
| Product Stability | Stable | Stable |
| Emulsion Stability IS 1115 (400 ppm @20:1(i.e200ml HardWater+10mlabove Blend)@RT (24 Hours) | Milky: 0.1 ml Oil+0.2ml cream max | Milky, No Oil, No Cream |
| Frothing Test 5: 1 and 20:1 ratio in water of 200 ppm hardness (as CaCo3) | No frothing after 15 minutes | Passes the test |
| Cast Iron Corrosion Test 20:1 ratio emulsion with DM water (as CaCo3) max | 0/1-1 | 0/0-0 |
| Copper Strip Corrosion Test at 100°C for 3hrs | Not worse than No.1 | Not worse than No.1 |
| Viscosity at 40°C cSt min | 20 | 42 – 50 |
| Flashpoint COC, °C min | 150 | 160 |
| Volatile matter at 100°C for 16 hours, percent by mass max | 20 | 9.05 |
| IP 125 @ 20:1 IN DM | 4 X 0/0-0 | 4X-/0-0 |
Packing & Storage
- Emulsol Emul Cut Bio is packed in steel barrels of 210 Ltrs, 35 Ltrs jerry can & 20 Ltrs pale.
- Avoid Spillage when decanting. Keeps barrels closed when not in use. Maximum temperature of storage area should never exceed beyond 70°C.