Water soluble cutting oils, makes a milky emulsion when mixed proportionately with water. The characteristics of this emulsion are anti-rust, anti corrosive and anti foaming. The solution prevents bacterial growth due to biocides. It gives a good tool life and surface finishing. It minimizes wear and tear and blunting of tool due to overheat and gives rapid cooling and flushing action. Recommended for various cutting operations on ferrous and non ferrous metals. Mixing ratio on oil to water is 1:20 to 1:40 depending upon the operation and tensile strength of material. Our product meets IS 1115 – 1986 specification.
Advantages
- Best cost effective product
- Excellent working with ferrous and non ferrous
- Best rust production (Aluminum & cast iron)
- No Monday morning order & low foaming
- Excellent washability & machine maintenance free
Direction for usage
- Emulsol Emulcut Super, The recommended concentration for medium machining is 4 – 6% and for heavy duty it is 7 to 11%. For grinding jobs it should be 4 to 5 %.
- Clean the sump while charging fresh emulsion
- The preparation of emulsion to be done before pouring into the sump
- The Refractometer reading to be maintained between 4 to 5%
Typical properties of EMULSOL EMULCUT SUPER
| DESCRIPTION | METHOD | SPECIFICATION |
| Appearance | Visual | Clear Amber Liquid |
| Density @ 29.5°C | Internal | 0.86 – 0.89 |
| pH @ 5% in 10 ppm | Min 9.0 | 9.2 |
| Product Stability | Stable | Stable |
| Emulsion Stability IS 1115 (400 ppm @20:1(i.e200ml HardWater+10mlabove Blend)@RT (24 Hours) | Milky: 0.1 ml Oil+0.2ml cream max | Milky, No Oil, No Cream |
| Frothing Test 5: 1 and 20:1 ratio in water of 200 ppm hardness (as CaCo3) | No frothing after 15 minutes | Passes the test |
| Cast Iron Corrosion Test 20:1 ratio emulsion with DM water (as CaCo3) max | 0/1-1 | 0/0-0 |
| Copper Strip Corrosion Test at 100°C for 3 hours | Not worse than No.1 | Not worse than No.1 |
| Viscosity at 40°C cSt min | min 20 | > 20 |
| Flashpoint COC, °C min | 150 | 160 |
| Volatile matter at 100°C for 16 hours, percent by mass max | 20 | 9.05 |
| IP 125 @ 20:1 IN DM | 4 X 0/0-0 | 4X-/0-0 |
Packing & Storage
- Emulsol Emulcut Super is packed in steel barrels of 210 Ltrs, 35 Ltrs jerry can & 20 Ltrs pale
- Avoid Spillage when decanting. Keeps barrels closed when not in use. Maximum temperature of storage area should never exceed beyond 70°C.